Materials Transactions Online

Materials Transactions, Vol.49 No.05 (2008) pp.1199-1201
© 2008 The Japan Institute of Metals

Mechanical Characteristics of Center Bevelled Double Structure Blade

Darulihsan Abdul Hamid1, Shigeru Nagasawa1, Yasushi Fukuzawa1, Kiyoshi Kojima2 and Akira Hine3

1Department of Mechanical Engineering, Nagaoka University of Technology, Nagaoka, Niigata 940-2188, Japan
2Tsukatani Hamono Manufacturing Co. Ltd., Yao 581-0814, Japan
3Katayama Steel Rule Die Inc., Tokyo 162-0831, Japan

This paper reports on deformation characteristics and mechanical features of a tapered bottom tip of a cutting blade subjected to pushing loads. Whereas a 16° high carbon steel bevel blade of 0.16 mm tip thickness was experimentally investigated, various tapered bottom tips were numerically analyzed for effect of tip thickness and apex angle using elasto-plastic Finite Element Method. From this research, the transition point at which a large increase of crushed height also known as the shimming effect starts has been revealed. Major findings of this research have been (i) tip thickness moves the transition point without changing cutting direction stiffness, and (ii) up to a certain range the apex angle controls the lateral deflection mode of the blade.

(Received 2008/1/22; Accepted 2008/2/28; Published 2008/4/9)

Keywords: paperboard cutting, self shimming, elasto-plastic finite element method (FEM), crushed height, contact deformation

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  3. S. Nagasawa, H. Kondo, S. Nagae, M. Murayama, Y. Fukuzawa and I. Katayama: Journal of the Japan Soc. Tech. Plasticity 47 (2006) 880–884.
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